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Fume Extractors and Industrial Fume Filtration Systems
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Fume Extraction Solutions for Industrial Applications
Since 1992, IP Systems has supplied industrial fume extractors and fume filtration systems for applications involving particulates, fumes, gases, odors, and VOCs. Its fume extraction product range serves industries and processes including laser marking and cutting, electronics, soldering, SMT equipment, lab and medical applications, brazing, welding, and process fume filtration.
For compact applications, the F1020 family is available through the IP Systems online store in three filter configurations. The models below are designed around different contaminant types, allowing users to compare particulate, fume, and gas-filtration options.
Shop Fume Extractors
F1020C - Particulates and Fumes
Features and Benefits
- Excellent airflow rate and suction force
- Three-stage filtration: pre-filter, HEPA, and carbon
- HEPA efficiency of 99.9% at 0.3 micron on the store product listing
- Large HEPA surface area from mini-pleat construction
- Quiet operation
- Connections for 2" and 2.5" diameter hoses on the standard unit
- Optional air inlet for 4" diameter hoses
- Compact size designed to fit under workbenches
F1020P - Dust and Particulates
Features and Benefits
- High suction force
- Two-stage filtration: pre-filter and HEPA
- HEPA efficiency of 99.9% at 0.3 micron on the store product listing
- Large HEPA surface area from mini-pleat construction
- Quiet operation
- Connections for 2" and 2.5" diameter hoses
- Compact size designed to fit under workbenches
- Optional single 4" inlet
F1020PG - Gas, Odors, Fumes and VOCs
Features and Benefits
- Excellent airflow rate and suction force
- Three-stage filtration: pre-filter, HEPA, and carbon
- HEPA efficiency of 99.9% at 0.3 micron on the store product listing
- Large HEPA surface area from mini-pleat construction
- Quiet operation
- Connections for 2" and 2.5" diameter hoses on the standard unit
- Optional air inlet for 4" diameter hoses
- Compact size designed to fit under workbenches
Compare F1020 Fume Extractors
| Model | Published Application | Filtration | Capacity | Price |
|---|---|---|---|---|
| F1020C | Particulates and fumes from soldering and lasing metals, glass, and other materials | Pre / HEPA / Carbon; HEPA/Carbon | 200 cfm | $2,649.00 USD |
| F1020P | Dust and particulates where odor or fumes are not the concern | Pre / HEPA; HEPA | 200 cfm | $2,599.00 USD |
| F1020PG | Solvent vapors, adhesive fumes, and laser fumes with strong odors | Pre / HEPA / Carbon; HEPA/Gas | 150 cfm | $2,699.00 USD |
What Is a Fume Extractor?
A fume extractor is a filtration system that captures contaminated air close to the source of a process and moves that air through filtration before it is returned or exhausted. IP Systems describes fume extraction applications that involve airborne particulates, fumes, vapors, gases, odors, and VOCs from processes such as soldering, laser work, welding, electronics manufacturing, and other industrial operations.
The purpose of the system is to keep process emissions from spreading through the work area. Depending on the application, the extractor can use particulate filtration, HEPA filtration, activated carbon, or other gas-phase filtration media.
How Does a Fume Extractor Work?
01
Capture
Contaminated air is collected close to the source with an extraction arm, hood, enclosure, or similar capture method.
02
Transport
Fans or ducting move the captured air into the filtration unit.
03
Filtration
The air passes through filter stages selected for the contaminant. HEPA media is used for fine particulate matter, while activated carbon or specialty media can be used for fumes, vapors, gases, and odors.
04
Clean Air Return
After filtration, the cleaned air can be returned to the workspace or exhausted outside, depending on the system design.
Fume Extractor Filtration
- Pre-filters help capture larger particulate before air reaches the main filter stages.
- HEPA filters are used to capture fine particulate matter.
- Activated carbon is used in applications involving fumes, odors, vapors, and gaseous contaminants.
- Specialty or gas-phase filtration can be selected for applications that involve gases, VOCs, or other chemical fumes.
Selecting a Fume Extractor
IP Systems states that the correct fume extractor and filter setup depend on the specific application. Its laser fume extraction guidance notes that airflow requirements can be based on the laser manufacturer’s CFM specifications when available, while other applications may need to be evaluated according to the type of extraction being used.
IP Systems also distinguishes between source extraction with a small nozzle and cabinet extraction through a larger port. The company advises that the proper system size and filter-stage configuration depend on the process and the contaminants that need to be collected.
- Identify whether the process generates particulates, fumes, gases, odors, VOCs, or a combination.
- Determine how the contaminant will be captured, such as a source nozzle, extraction arm, hood, or cabinet connection.
- Use equipment airflow requirements when they are available.
- Match the filter stages to the contaminants generated by the process.
- onsider the application and required system size when choosing among F1000, F1800, F3200, or F8200 Series equipment.
Let Us Match You with the Right Extraction System
Why Source Capture Matters
IP Systems describes fume extraction as removing fumes from the air immediately around the workspace. In soldering applications, for example, fumes are drawn into the extractor, carried through ducting, filtered, and the cleaned air can then be recirculated into the facility.
For hand soldering, IP Systems emphasizes collecting fumes directly at the workspace because the operator works close to the source. The company also notes that capture-device positioning is important because extraction arms work within a defined capture area.
Fume Extraction Systems for Different Process Sizes
F1000 Series
Small lasers, hand soldering, and solder pots.
F1800 Series
Mid-sized lasers, VOC and odor control, tabletop reflow and curing ovens, conformal coating equipment, selective solder machines, and multi-station soldering.
F3200 Series
Large laser enclosures, SMT line equipment such as 5-6 zone reflow ovens, and larger VOC and odor-control applications.
F8200 Series
Large SMT equipment such as reflow ovens and wave solder machines, as well as laser CNC applications.
Common Applications
Laser Fume Extraction
SMT Equipment Fume Extraction
Dental Aerosol Fume Extraction
Gas Absorption & Industrial Odor Control
VOC Air Purifiers & Fume Extraction
Solder Fume Extractors
Brazing and Laser Welding Fume Extractor
Custom Applications
Fume Extractor Accessories and Replacement Filtration
Why Choose IP Systems?
Since 1992, IP Systems has supplied industrial fume extractors and fume filtration systems. The company states that its focus is to serve as a technical resource for fume filtration needs in laser, electronics and welding, lab, and medical applications.
IP Systems also states that its management and ownership include former IMPELL team members with more than 40 years of experience in fume extraction applications.
Fume Extractor Accessories and Replacement Filtration
FAQs About Fume Extractors
What does a fume extractor remove?
A fume extractor can capture airborne particulates, smoke, fumes, gases, vapors, odors, or VOCs depending on the filter configuration. The filter media should be selected for the contaminants produced by the specific process.
Which fume extractor is best for soldering?
For hand soldering and similar work that produces both particulates and fumes, a HEPA and carbon configuration such as the F1020C may be appropriate. Airflow and capture-point design should also be considered.
Which fume extractor should I use for dust and particulates?
The F1020P is the F1020 Series option intended for applications where dust and particulates are the primary concern and fumes or odors do not require carbon or gas filtration.
Which fume extractor is designed for VOCs and odors?
The F1020PG includes a larger refillable gas filter and is intended for applications involving gases, odors, fumes, solvent vapors, adhesive fumes, and VOCs.
What is the difference between a fume extractor and a fume absorber?
A fume extractor actively captures contaminated air through a hose, hood, or arm and passes it through filtration. The term fume absorber is often used for smaller benchtop units, especially in soldering, but product capabilities and filter configurations vary.
How often should fume extractor filters be replaced?
Replacement frequency varies with operating hours, contaminant concentration, particle size, process volume, and filter capacity. Filter monitoring can help indicate loading, but there is no universal replacement interval.
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